Swine manure management is essential for pig farm operation. It can dispose of manure waste to prevent pollution and diseases. Here, making swine manure into organic fertilizer is an ideal choice. De este modo, you can make more profits form pig farm manure disposal. As a reliable fertilizer equipment manufacturer, SX can offer you all sets of manure fertilizer machines, various pig manure fertilizer making plans, economical price, etc to help you to turn pig waste into fertilizer as soon as possible.
What Equipment Does a Swine manure Organic Fertilizer Production Line Need?
In general, a complete fertilizer making system for swine manure management contains equipment as follows:
Compost turner for pig manure harmless
For using swine waste as fertilizer, composting is necessary. Because of pathogens, pest eggs and grass seeds contained, you cannot make fresh pig manure into fertilizer directly. But with professional compost tuner, you can compost pig manure into harmless material within 20 days. Here, If you manage a small pig farm, el volteador de compost en hileras is an excellent choice. But for large pig farm manure composting, it is advisable to buy a wheel type compost turner, which has a turning span between 8 m and 30 metro.
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Crusher for organic fertilizer powder making
It is possible that your pig manure contains waste such as feed, food scraps, litter, etc.. Then in the process of composting, the raw materials are easy to agglomerate. This is not beneficial for quality pig manure fertilizer making. At that time, you need to pulverize material into fine powder particles with suitable fertilizer crushers, such as vertical grinder or semi-wet crusher.
Mixer for blending swine poop with NPK evenly
We know that organic fertilizers have certain production standards. Sin embargo, the nitrogen, phosphorus and potassium elements in pig manure cannot meet the requirements. So you need to add chicken manure or NPK materials directly the elements to enrich the nutrient content of pig manure fertilizer you produce. In addition, to ensure the final element balance of the fertilizer, it is necessary to mixing them with swine manure compost evenly with mixer.
Granulator for swine manure fertilizer compost to pellets
Materials with low fiber content, such as chicken manure and pig manure, are suitable for disc granulator. The materials with coarse fibers such as cow dung and sheep dung are suitable for the drum granulator and the stirring tooth granulator. A pan granulator can help you processing 0.5-6 tons of swine manure compost into organic fertilizer pellets. And only by using more disc pelletizers, you can finish larger scale swine manure management easily. In addition, it has features of economical price and small space occupation.
Contact use for your own organic fertilizer making system immediately!
Cribado
Detección para una mejor granulación. Por un lado, Puede filtrar los gránulos de fertilizante necesarios para el siguiente proceso.. Por otro lado, También puede tamizar partículas no calificadas y volver a granularlas.. El cribado es una forma de evitar el desperdicio de material y producir un fertilizante más uniforme..
Dryer and cooler
Fertilizante dryer y el refrigerador pueden ayudarle a reducir el contenido de humedad del fertilizante orgánico final del estiércol porcino a 10%. De este modo, Puedes empaquetarlos para venderlos inmediatamente.. Y el fertilizante se puede almacenar por más tiempo..
Packing machine
La máquina envasadora automática Shunxin no requiere operación manual, pesaje automático, y medición precisa.
How to compost swine fertilizer quickly?
En el proceso de conversión de caca de cerdo a fertilizante., composting is necessary. Es la clave para eliminar sustancias nocivas en el estiércol, como patógenos, huevos de plagas y semillas de pasto. Entonces, ¿existe algún método para acelerar el proceso? fermentación aeróbica de residuos de granjas porcinas? Por supuesto. Puedes considerarlo desde los siguientes aspectos.:
Preparar materiales y agregar bacterias.
First, el material de estiércol adecuado es importante. El estiércol de cerdo fresco suele ser mejor que el estiércol de cerdo viejo.. Entonces, durante la gestión del estiércol viejo porcina mediante compostaje, es aconsejable licuar caca de cerdo fresca en la vieja. In addition, Puede agregar bacterias o agentes de fermentación para acelerar la fabricación de compost de estiércol porcino.. Generalmente. basta con agregar 0.25 kg de iniciador de estiércol de cerdo para 1 tonelada de estiércol de cerdo. Moreover, Puedes mezclar estiércol de cerdo con salvado de arroz o harina de maíz en una proporción de 1:5~10 para uso posterior.
Remove excessive water from swine waste
Cuando se hace abono con estiércol de cerdo, the best moisture content is between 40%-65%. Less water, slow fermentation; more water, poor ventilation and slow composting. Too much moisture can also cause “spoilage bacteria” to work, which can lead to bad smells. Por lo tanto, it is necessary to grasp the moisture content. Here, professional manure dehydrator can help you a lot. Quickly dry pig poop to the water content of 30%.
Build heaps of pig manure
Then transporting dried pig manure to fermentation area. You can choose to put into fermentation tank or pile into long windrow heaps according to your actual conditions. The height and width of the stack should not be too small, preferably 1.5-2 meters high, 2 meters wide, and unlimited in length.
Control the temperature of swine waste compost making
During the fermentation of pig dung, high temperature is essential. When it reach to 60°C, it can kill harmful substances in manure. But it can not increase to 70°C, which will eliminate beneficial bacteria. In general, when the temperature no longer rise, the swine manure compost fertilizer is completed.
Turning and ventilate
Pig manure fermentation requires aerobic fermentation. Por lo tanto, you need to supply oxygen timely in the pig manure decomposition operation. It is advisable to mix well, turn over and ventilate. Otherwise, it will cause anaerobic fermentation and produce odor, which will affect the fertilizer effect. En este momento, it is necessary to use certain turning and throwing machines, such as groove type compost turner and windrow compost turner.
What Organic Fertilizer Production Lines for Your pig manure fertilier making?
Powdery pig manure organic fertilizer production line – low cost
If you need a simple and low cost swine manure management plan, powdery organic fertilizer making system is an ideal choice. It only needs composter, alimentador tipo cargador, trituradora, Equipos de cribado y embalaje para completar la producción.. In addition, Puede cumplir plenamente con sus requisitos de 1-20 t/h de producción de fertilizantes de estiércol de cerdo. Un sistema completo de producción mínima de fertilizantes de estiércol porcino en polvo sólo necesita $10,000 – $30,000.
Swine manure waste to organic fertilizer pellets plan – Making more profits
Cuando planea convertir estiércol de cerdo en gránulos de fertilizante orgánico, además de las máquinas fertilizantes anteriores, También necesitas comprar una batidora., granulator, dryer, cooler, criba de pellets, etc.. Según tu capacidad, presupuesto, área, tamaño y forma final del pellet, Diseñamos varios granuladores de fertilizantes orgánicos para su elección.. Granulador de disco, peletizadora de tambor, máquina extrusora de doble rodillo, etc..
Arriba 3 Factors That Affect The Price of Pig Manure Disposal Machine
The output of the equipment
In general, menor será el volumen de eliminación de estiércol de cerdo, cuanto menor sea el requerimiento de fertilizante de salida necesario, cuanto menor sea la inversión. Negativamente, the larger scale swine manure to fertilizer, the higher the budget. But, only tell us your actual conditions and requirement in details, we can offer you a customized project plan according your budget – the best solution for swine manure management.
Pig manure fertilizer making machine configuration
With simpler process of turning pig poop into fertilizer, you need to prepare lower budget for equipment. Here, we usually offer 3 types pig manure fertilizer making systems for your choice. Simplest powdery organic fertilizer making system, basic manure fertilizer granulation line and the above complete pig manure fertilizer manufacturing designs. You can choose the best one accoding to your budget.
Swine fertilizer equipment Manufacturer
Manufacturers will cause price differences. Generally speaking, powerful large manufacturers are more standardized when manufacturing equipment. In order to build a good user reputation for our own company, we are often cautious when selecting raw materials, and the quality of raw materials will be screened to a certain extent. The produced pig manure turning machine has better quality, low failure rate and good use effect. But the price is often a little more expensive than some small factories, because in order to reduce costs and increase competitiveness, small manufacturers are likely to have defects in raw material costs.
Why Choose Shunxin’s Organic Fertilizer Equipment?
Rich experience and good quality
Shunxin Engineering Equipment has been built for more than 20 years and has rich experience and technology. With a large number of engineering and technical personnel and lathe production equipment, large green production plants, independent and complete production processes, it can meet the production of various parts and components. Factory equipment is repeatedly inspected and tested to ensure quality. Only after passing the quality system certification can it be sent to the user, and the use is more assured.
2. Perfect and reliable service
Shunxin’s organic fertilizer equipment is of good quality and service is more secure. From pre-sale, in-sale and after-sale services to users, effectively solve various production problems of users. Any questions can be asked. If there is a problem during use, the sales staff will answer patiently and carefully and provide solutions within 24 hours. All kinds of accessories are ready at any time to satisfy every user.
What is the Profit of the Pig Manure Organic Fertilizer Production Line?
In our country, the price of fresh pig manure is only 80 to 100 yuan per ton. But the price of powdered organic fertilizer is 300-400 yuan per ton, and the price of granular organic fertilizer is 400-700 yuan per ton. The construction cost of the plant is about 1,500 square meters for an organic fertilizer production line with an annual output of 10,000 tons, and the construction cost per square meter is 300-500 yuan. The profit per ton of finished pig manure organic fertilizer is about 150-200, and the total annual profit is 1.5-2 million.
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