What are the Main Components of the New Type Organic Fertilizer Granulator?
The structure of the new organic fertilizer granulator consists mainly of the body part, the granulation rotor part and the transmission part. The driving device mainly includes a motor and a reducer, which provide power for the operation of the whole machine. The granulating rotor is the key to the whole machine. The design of the tooth granulator is compact in structure and stable in operation.
The Driving Device
The driving device of the tooth granulator lies in the left side of the whole machine. It consists of a motor and a reducer. The function of the motor is particularly important because the tooth granulator requires a huge amount of electrical energy to support it during operation. Our motor uses the internationally renowned three-phase asynchronous motors, which have the advantage of strong power and good running performance. The inside of the reducer is made of special materials and manufactured by a special process. High carrying capacity and stable operation.
The Granulating Part
The granulation part consists mainly of two parts: the barrel and the rotor.
The rotor
The rotor is the most important part of the stirring tooth granulator. The powder particles can be made into spherical particles by the high-speed operation of the rotor. It consists mainly of three parts: the shaft, the stirring tooth and the stirring tooth head. The large shaft is made of special material. The stirring teeth are also made of special materials, and you can adjust the length. You can disassemble and replace the stirring tooth head regularly.
Barrel portion
The barrel is the shell we see wrapping the rotor. The barrel includes three parts: feed mixing section, granulation section and polishing section. The barrel is also made of special materials, which are hard and wear resistant.
The Body Part
The frame is the part that supports the operation of the whole machine. The stirring tooth granulator must be supported by a stable frame during operation.
How Does the New Type Organic Fertilizer Granulator Work?
The stirring tooth granulator is a kind of wet granulation. First, if your material is low in moisture, you should spray some water into the barrel while granulating. This will speed up the granulation process. When the material enters the machine from the feed port, under the action of mechanical force, it is made into granules by the rotation of the rotor. You can adjust the size of the particle diameter according to the rotational speed of the rotor. The higher the rotational speed, the smaller the particles. Before granulation, the moisture content of the raw material should be between 20% y 40%. The diameter of the finished particles is generally between 0.3-5mm.
How to Choose the Right New Type Organic Fertilizer Granulator?
We have different models of tooth granulators for you to choose from. Model SXJC-600, production capacity is 1-1.5 t/h, motor power is 37kw Model SXJC-800, production capacity is 1.5-2.5 t/h, motor power is 55kw Model SXJC-1000, production capacity is 2-4 t/h, motor power is 75kw Model SXJC-1200, production capacity is 4-6 t/h, motor power is 90kw Model SXJC-1500, production capacity is 6-8 t/h, motor power is 110kw
What is the Unique Design of Our New Organic Fertilizer Granulator?
High-strength Wear-resistant Material
In order to ensure the long-term operation of the stirring tooth granulator. We use some special material on some important parts. The material for the stirring teeth of our granulators is manganese steel. This steel is able to withstand huge impacts, extrusions, abrasions, etc.. The teeth head of the granulator are made of carbide. You can disassemble and replace it. It is these special materials that have led many customers to choose SX.
Solid Triangular Base
In the design of the rack base, we use a triangular support design. Triangles are inherently stable. Strong support is essential for the smooth operation of the granulator in the presence of large rotational forces. And the use of square steel material makes the machine run more smoothly.
Observation Window
There is an observation window in the barrel of the granulator. On the one hand, the granulation situation can be observed in time. On the other hand, it is convenient for the inspection and maintenance of the machine.
Inlet and Outlet
The feeding port is designed on the top of the barrel. It is a square shape. Large diameter, convenient for feeding. The discharge port is designed on the lower side of the barrel. The entire barrel is installed with a certain inclination angle, and the discharge port is on the lower side. The prepared pellets can fall down to the discharge port along the barrel. Do not accumulate in the barrel.
What are the Outstanding Advantages of the New Type Organic Fertilizer Granulator Compared with Other Granulators?
Fast Granulation Speed
Using the high speed rotating mechanical force and the resulting aerodynamic force, the powder materials are continuously mixed in the machine to realize granulation. The whole granulation process takes about 3-5 minutes from feeding to discharging. High granulation efficiency, more suitable for large-scale production. If you want to build an línea de producción de fertilizantes orgánicos, a tooth granulator is the right choice.
High Granulation Quality
This machine is especially suitable for the granulation of light and fine powder materials. The granules produced by the stirring tooth granulator have no edges and corners, and the one-time forming rate is high. And the particle hardness is better than that of disc granulator and drum granulator.
No Binder Required
Taking advantage of the fact that organic particles can inlaid and grow up with each other under a certain force, no binder is needed during granulation.
Wide Range of Material Sources
New type organic fertilizer granulator is mainly used for organic fertilizer granulation, such as cow, chicken, goat, pig and other livestock poultry manure. Agricultural crops, household waste, lodo, organic materials for food processing, alcohol residue, marsh residue, etc..
Things You Can Acquire When You Buy Our Granulator
(1) Before installation, the concrete foundation needs to be poured, and the equipment should be placed stably, otherwise it will affect the granulation. (2) Before starting the machine, check whether the joints of the machine are loose, and pay special attention to whether the stirring head is loose. (3) The reducer must be lubricated before use. After the first refueling operation for 100 horas, the new oil should be replaced. (4) It is strictly forbidden for iron blocks, stones, wooden sticks and other sundries to enter the machine to prevent damage to the machine. (5) When shutting down, the feeding should be stopped first, and the power should be turned off after the material in the machine is completely discharged. When it is not used for a long time, the materials in the machine must be cleaned to prevent sticking.
What Other Equipment do You Need When You Want to Build a New Type Organic Fertilizer Production Line?
Máquina dosificadora dinámica
When making compound fertilizer, debes mezclar una variedad de materias primas. La máquina dosificadora dinámica es adecuada principalmente para mezclar., dosificación y alimentación de 3-8 tipos de materiales. En primer lugar, Nuestra máquina dosificadora dinámica puede elegir el número de contenedores.. La más común es la máquina dosificadora de cuatro contenedores.. Si quieres hacer abono compuesto de varios elementos, Puedes elegir varios almacenes.. En segundo lugar, Puedes personalizar el tamaño de nuestro silo.. De nuevo, en términos de materiales, the contact part between the silo and the material is made of stainless steel. Finalmente, La máquina dosificadora dinámica es controlada automáticamente por una computadora.. Y se utiliza una puerta neumática para controlar la alimentación cuantitativa del silo principal.. Después de mezclar el material en el recipiente de mezcla, Es enviado automáticamente por la cinta transportadora..
Mezclador horizontal de doble eje
¿Por qué necesitas agregar una licuadora?? Esto se debe a que el material que sale de la máquina dosificadora no está distribuido uniformemente.. Si granulas directamente, la distribución de nutrientes en los gránulos de fertilizante es desigual. Algunos elementos son abundantes., y algunos incluso faltan. Entonces la batidora es un paso indispensable.. Nuestro mezclador horizontal de doble eje utiliza un diseño de doble eje para mezclar el material de manera más uniforme.. Generalmente, después de la máquina dosificadora dinámica, Es transportado al tanque de mezcla por la cinta transportadora.. La agitación homogénea se realiza mediante palas helicoidales montadas sobre dobles ejes.. Cabe mencionar que las palas espirales de los ejes dobles giran en direcciones opuestas., so that the material is mixed more evenly. The stirring blade is made of high-strength wear-resistant material, que tiene una vida útil más larga.
Máquina de cribado rotativa
Los gránulos fabricados por el granulador de extrusión de rodillos tienen diferentes formas y tamaños.. La función de la máquina de criba es tamizar las partículas de polvo y las partículas cuya forma no cumple con el estándar.. The screen of our screening machine is made of stainless steel, lo que evita que el material corroa la pantalla. Y con golpear el dispositivo de red antiadherente.. The overall structure of the screening machine is made of 150 tubos sin costura como las piernas, 3placa de hierro mm como la caja, Canal de acero como marco., y 130 tubos sin costura de paredes gruesas como eje. En cuanto a materiales, es resistente y resistente al desgaste, y tiene una larga vida útil. La máquina cribadora de polvo tiene dos puertos de descarga., uno para productos terminados y otro para productos de desecho. La cinta transportadora vuelve a introducir los productos de desecho en el granulador de extrusión para su granulación.. El producto terminado pasa directamente al proceso de envasado..
Cinta transportadora
La cinta transportadora es un equipo indispensable para la línea de producción de granulación.. Juega principalmente el papel de transporte y conecta cada enlace.. La cinta de nuestro transportador es 4 layers canvas rubber belt with thickness 10mm. The frame part adopts 10mm international channel steel.
Máquina de embalaje
Las partículas tamizadas pueden entrar en el proceso de envasado final.. Nuestras envasadoras tienen un diseño integrado y son compactas. Embalaje automático, pesaje cuantitativo. El diseño especial es que se puede alimentar y tiene dosificación de cubo.. La velocidad de empaque es rápida y la precisión del empaque es alta. Usando sensores importados, la precisión de la medición es de más o menos dos milésimas.
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