What are the Main Components of the New Type Organic Fertilizer Granulator?
The structure of the new organic fertilizer granulator consists mainly of the body part, the granulation rotor part and the transmission part. The driving device mainly includes a motor and a reducer, which provide power for the operation of the whole machine. The granulating rotor is the key to the whole machine. The design of the tooth granulator is compact in structure and stable in operation.
The Driving Device
The driving device of the tooth granulator lies in the left side of the whole machine. It consists of a motor and a reducer. The function of the motor is particularly important because the tooth granulator requires a huge amount of electrical energy to support it during operation. Our motor uses the internationally renowned three-phase asynchronous motors, which have the advantage of strong power and good running performance. The inside of the reducer is made of special materials and manufactured by a special process. High carrying capacity and stable operation.
The Granulating Part
The granulation part consists mainly of two parts: the barrel and the rotor.
The rotor
The rotor is the most important part of the stirring tooth granulator. The powder particles can be made into spherical particles by the high-speed operation of the rotor. It consists mainly of three parts: the shaft, the stirring tooth and the stirring tooth head. The large shaft is made of special material. The stirring teeth are also made of special materials, and you can adjust the length. You can disassemble and replace the stirring tooth head regularly.
Barrel portion
The barrel is the shell we see wrapping the rotor. The barrel includes three parts: feed mixing section, granulation section and polishing section. The barrel is also made of special materials, which are hard and wear resistant.
The Body Part
The frame is the part that supports the operation of the whole machine. The stirring tooth granulator must be supported by a stable frame during operation.
How Does the New Type Organic Fertilizer Granulator Work?
El granulador de dientes agitadores es un tipo de granulación húmeda.. Primero, si su material tiene poca humedad, debes rociar un poco de agua en el barril mientras granulas. Esto acelerará el proceso de granulación.. Cuando el material ingresa a la máquina desde el puerto de alimentación, bajo la acción de una fuerza mecánica, Se convierte en gránulos mediante la rotación del rotor.. Puede ajustar el tamaño del diámetro de las partículas según la velocidad de rotación del rotor.. Cuanto mayor sea la velocidad de rotación, cuanto más pequeñas son las partículas. Antes de la granulación, El contenido de humedad de la materia prima debe estar entre 20% y 40%. El diámetro de las partículas terminadas generalmente está entre 0,3 y 5 mm..
How to Choose the Right New Type Organic Fertilizer Granulator?
Disponemos de diferentes modelos de granuladores dentales para que elijas. Modelo SXJC-600, la capacidad de producción es 1-1.5 t/h, La potencia del motor es 37kw Modelo SXJC-800, la capacidad de producción es 1.5-2.5 t/h, motor power is 55kw Model SXJC-1000, la capacidad de producción es 2-4 t/h, motor power is 75kw Model SXJC-1200, la capacidad de producción es 4-6 t/h, motor power is 90kw Model SXJC-1500, la capacidad de producción es 6-8 t/h, motor power is 110kw
What is the Unique Design of Our New Organic Fertilizer Granulator?
High-strength Wear-resistant Material
In order to ensure the long-term operation of the stirring tooth granulator. We use some special material on some important parts. The material for the stirring teeth of our granulators is manganese steel. This steel is able to withstand huge impacts, extrusions, abrasions, etc.. The teeth head of the granulator are made of carbide. You can disassemble and replace it. It is these special materials that have led many customers to choose SX.
Solid Triangular Base
In the design of the rack base, we use a triangular support design. Triangles are inherently stable. Un soporte fuerte es esencial para el buen funcionamiento del granulador en presencia de grandes fuerzas de rotación.. Y el uso de material de acero cuadrado hace que la máquina funcione más suavemente..
Observation Window
Hay una ventana de observación en el barril del granulador.. Por un lado, La situación de granulación se puede observar a tiempo.. Por otro lado, Es conveniente para la inspección y mantenimiento de la máquina..
Inlet and Outlet
El puerto de alimentación está diseñado en la parte superior del barril.. es una forma cuadrada. Gran diámetro, conveniente para la alimentación. El puerto de descarga está diseñado en la parte inferior del cañón.. Todo el cañón se instala con un cierto ángulo de inclinación., y el puerto de descarga está en el lado inferior. The prepared pellets can fall down to the discharge port along the barrel. Do not accumulate in the barrel.
What are the Outstanding Advantages of the New Type Organic Fertilizer Granulator Compared with Other Granulators?
Fast Granulation Speed
Using the high speed rotating mechanical force and the resulting aerodynamic force, the powder materials are continuously mixed in the machine to realize granulation. The whole granulation process takes about 3-5 minutes from feeding to discharging. High granulation efficiency, more suitable for large-scale production. If you want to build an línea de producción de fertilizantes orgánicos, a tooth granulator is the right choice.
High Granulation Quality
This machine is especially suitable for the granulation of light and fine powder materials. The granules produced by the stirring tooth granulator have no edges and corners, and the one-time forming rate is high. And the particle hardness is better than that of disc granulator and drum granulator.
No Binder Required
Taking advantage of the fact that organic particles can inlaid and grow up with each other under a certain force, no binder is needed during granulation.
Wide Range of Material Sources
New type organic fertilizer granulator is mainly used for organic fertilizer granulation, such as cow, chicken, goat, pig and other livestock poultry manure. Agricultural crops, household waste, sludge, organic materials for food processing, alcohol residue, marsh residue, etc..
Things You Can Acquire When You Buy Our Granulator
(1) Before installation, the concrete foundation needs to be poured, and the equipment should be placed stably, otherwise it will affect the granulation. (2) Before starting the machine, check whether the joints of the machine are loose, and pay special attention to whether the stirring head is loose. (3) The reducer must be lubricated before use. After the first refueling operation for 100 hours, the new oil should be replaced. (4) It is strictly forbidden for iron blocks, stones, wooden sticks and other sundries to enter the machine to prevent damage to the machine. (5) When shutting down, the feeding should be stopped first, and the power should be turned off after the material in the machine is completely discharged. When it is not used for a long time, the materials in the machine must be cleaned to prevent sticking.
What Other Equipment do You Need When You Want to Build a New Type Organic Fertilizer Production Line?
Dynamic Batching Machine
When making compound fertilizer, you should mix a variety of raw materials. The dynamic batching machine is mainly fitting for mixing, batching and feeding of 3-8 kinds of materials. En primer lugar, our dynamic batching machine can choose the number of bins. The most common is the four-bin batching machine. If you want to make compound fertilizer of several elements, you can choose several warehouses. En segundo lugar, you can customize the size of our silo. Again, in terms of material, the contact part between the silo and the material is made of stainless steel. Finalmente, the dynamic batching machine is automatically controlled by a computer. And a pneumatic door is used to control the quantitative feeding of the main silo. After the material is mixed in the mixing bin, it is automatically sent out by the belt conveyor.
Double Shafts Horizontal Mixer
¿Por qué necesitas agregar una licuadora?? This is because the material coming out of the batching machine is unevenly distributed. Si granulas directamente, la distribución de nutrientes en los gránulos de fertilizante es desigual. Algunos elementos son abundantes., y algunos incluso faltan. Entonces la batidora es un paso indispensable.. Nuestro mezclador horizontal de doble eje utiliza un diseño de doble eje para mezclar el material de manera más uniforme.. Generalmente, después de la máquina dosificadora dinámica, it is transported to the mixing tank by the belt conveyor. La agitación homogénea se realiza mediante palas helicoidales montadas sobre dobles ejes.. Cabe mencionar que las palas espirales de los ejes dobles giran en direcciones opuestas., so that the material is mixed more evenly. The stirring blade is made of high-strength wear-resistant material, que tiene una vida útil más larga.
Rotary Screening Machine
The granules made by the roller extrusion granulator have different shapes and sizes. The function of the screening machine is to sieve out the powder particles and the particles whose shape is not up to standard. The screen of our screening machine is made of stainless steel, which prevents the material from corroding the screen. And with hitting anti-stick net device. The overall structure of the screening machine is made of 150 seamless tubes as the legs, 3mm iron plate as the box, channel steel as the frame, y 130 thick-walled seamless tubes as the shaft. In terms of material, es resistente y resistente al desgaste, y tiene una larga vida útil. La máquina cribadora de polvo tiene dos puertos de descarga., uno para productos terminados y otro para productos de desecho. La cinta transportadora vuelve a introducir los productos de desecho en el granulador de extrusión para su granulación.. El producto terminado pasa directamente al proceso de envasado..
Belt Conveyor
La cinta transportadora es un equipo indispensable para la línea de producción de granulación.. Juega principalmente el papel de transporte y conecta cada enlace.. La cinta de nuestro transportador es 4 layers canvas rubber belt with thickness 10mm. La parte del marco adopta un canal de acero internacional de 10 mm..
Packing Machine
Las partículas tamizadas pueden entrar en el proceso de envasado final.. Nuestras envasadoras tienen un diseño integrado y son compactas. Embalaje automático, pesaje cuantitativo. El diseño especial es que se puede alimentar y tiene dosificación de cubo.. La velocidad de empaque es rápida y la precisión del empaque es alta. Usando sensores importados, la precisión de la medición es de más o menos dos milésimas.
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