What are the Main Components of the New Type Organic Fertilizer Granulator?
The structure of the new organic fertilizer granulator consists mainly of the body part, the granulation rotor part and the transmission part. The driving device mainly includes a motor and a reducer, which provide power for the operation of the whole machine. The granulating rotor is the key to the whole machine. The design of the tooth granulator is compact in structure and stable in operation.
The Driving Device
The driving device of the tooth granulator lies in the left side of the whole machine. It consists of a motor and a reducer. The function of the motor is particularly important because the tooth granulator requires a huge amount of electrical energy to support it during operation. Our motor uses the internationally renowned three-phase asynchronous motors, which have the advantage of strong power and good running performance. The inside of the reducer is made of special materials and manufactured by a special process. High carrying capacity and stable operation.
The Granulating Part
The granulation part consists mainly of two parts: the barrel and the rotor.
The rotor
The rotor is the most important part of the stirring tooth granulator. The powder particles can be made into spherical particles by the high-speed operation of the rotor. It consists mainly of three parts: the shaft, the stirring tooth and the stirring tooth head. The large shaft is made of special material. The stirring teeth are also made of special materials, and you can adjust the length. You can disassemble and replace the stirring tooth head regularly.
Barrel portion
The barrel is the shell we see wrapping the rotor. The barrel includes three parts: feed mixing section, granulation section and polishing section. The barrel is also made of special materials, which are hard and wear resistant.
The Body Part
The frame is the part that supports the operation of the whole machine. The stirring tooth granulator must be supported by a stable frame during operation.
How Does the New Type Organic Fertilizer Granulator Work?
The stirring tooth granulator is a kind of wet granulation. First, if your material is low in moisture, you should spray some water into the barrel while granulating. This will speed up the granulation process. When the material enters the machine from the feed port, under the action of mechanical force, it is made into granules by the rotation of the rotor. You can adjust the size of the particle diameter according to the rotational speed of the rotor. The higher the rotational speed, the smaller the particles. Before granulation, the moisture content of the raw material should be between 20% and 40%. The diameter of the finished particles is generally between 0.3-5mm.
How to Choose the Right New Type Organic Fertilizer Granulator?
We have different models of tooth granulators for you to choose from. Model SXJC-600, production capacity is 1-1.5 т/ч, motor power is 37kw Model SXJC-800, production capacity is 1.5-2.5 т/ч, motor power is 55kw Model SXJC-1000, production capacity is 2-4 т/ч, motor power is 75kw Model SXJC-1200, production capacity is 4-6 т/ч, motor power is 90kw Model SXJC-1500, production capacity is 6-8 т/ч, motor power is 110kw
What is the Unique Design of Our New Organic Fertilizer Granulator?
Высокопрочный износостойкий материал
Для обеспечения долгосрочной работы гранулятора с перемешивающими зубьями. Мы используем специальный материал на некоторых важных деталях.. Материалом для перемешивающих зубьев наших грануляторов является марганец сталь. Эта сталь способна выдерживать огромные удары., экструзии, ссадины, etc. Зубья головки гранулятора изготовлены из карбид. Можно разобрать и заменить. Именно эти специальные материалы побудили многих клиентов выбрать SX..
Твердое треугольное основание
В конструкции реечного основания, we use a triangular support design. Треугольники по своей природе устойчивы.. Прочная опора необходима для бесперебойной работы гранулятора при наличии больших вращательных сил.. А использование квадратного стального материала делает работу машины более плавной..
Окно наблюдения
В бочке гранулятора имеется смотровое окошко.. С одной стороны, the granulation situation can be observed in time. С другой стороны, it is convenient for the inspection and maintenance of the machine.
Inlet and Outlet
The feeding port is designed on the top of the barrel. It is a square shape. Large diameter, convenient for feeding. The discharge port is designed on the lower side of the barrel. The entire barrel is installed with a certain inclination angle, and the discharge port is on the lower side. The prepared pellets can fall down to the discharge port along the barrel. Do not accumulate in the barrel.
What are the Outstanding Advantages of the New Type Organic Fertilizer Granulator Compared with Other Granulators?
Fast Granulation Speed
Using the high speed rotating mechanical force and the resulting aerodynamic force, the powder materials are continuously mixed in the machine to realize granulation. The whole granulation process takes about 3-5 minutes from feeding to discharging. High granulation efficiency, more suitable for large-scale production. If you want to build an линия по производству органических удобрений, a tooth granulator is the right choice.
High Granulation Quality
This machine is especially suitable for the granulation of light and fine powder materials. The granules produced by the stirring tooth granulator have no edges and corners, and the one-time forming rate is high. And the particle hardness is better than that of disc granulator and drum granulator.
No Binder Required
Taking advantage of the fact that organic particles can inlaid and grow up with each other under a certain force, no binder is needed during granulation.
Wide Range of Material Sources
New type organic fertilizer granulator is mainly used for organic fertilizer granulation, such as cow, chicken, goat, pig and other livestock poultry manure. Agricultural crops, household waste, осадок, organic materials for food processing, alcohol residue, marsh residue, etc.
Things You Can Acquire When You Buy Our Granulator
(1) Before installation, the concrete foundation needs to be poured, and the equipment should be placed stably, otherwise it will affect the granulation. (2) Before starting the machine, check whether the joints of the machine are loose, and pay special attention to whether the stirring head is loose. (3) The reducer must be lubricated before use. After the first refueling operation for 100 hours, the new oil should be replaced. (4) It is strictly forbidden for iron blocks, stones, wooden sticks and other sundries to enter the machine to prevent damage to the machine. (5) When shutting down, the feeding should be stopped first, and the power should be turned off after the material in the machine is completely discharged. When it is not used for a long time, the materials in the machine must be cleaned to prevent sticking.
What Other Equipment do You Need When You Want to Build a New Type Organic Fertilizer Production Line?
Dynamic Batching Machine
When making compound fertilizer, вам следует смешать различное сырье. Динамический дозатор в основном подходит для смешивания, дозирование и подача 3-8 виды материалов. First of all, наша динамическая дозирующая машина может выбирать количество бункеров. Наиболее распространенным является четырехкамерный дозатор.. Если вы хотите приготовить сложное удобрение из нескольких элементов, вы можете выбрать несколько складов. Secondly, вы можете настроить размер нашего силоса. Снова, в плане материала, the contact part between the silo and the material is made of stainless steel. Окончательно, динамический дозатор автоматически управляется компьютером. А пневматическая дверь используется для контроля количественной подачи основного силоса.. После смешивания материала в смесительном бункере, он автоматически отправляется ленточным конвейером.
Double Shafts Horizontal Mixer
Зачем нужно добавлять блендер? Это связано с тем, что материал, выходящий из дозирующей машины, распределяется неравномерно.. Если вы гранулируете напрямую, распределение питательных веществ в гранулах удобрений неравномерно. Некоторые элементы в изобилии, а некоторые даже отсутствуют. Так что миксер – незаменимый шаг. В нашем горизонтальном смесителе с двумя валами используется конструкция с двумя валами, обеспечивающая более равномерное перемешивание материала.. Generally, после динамического дозатора, транспортируется в смесительный бак ленточным конвейером. Однородное перемешивание осуществляется с помощью винтовых лопастей, установленных на двойных валах.. Стоит отметить, что спиральные лопасти на двойных валах вращаются в противоположных направлениях., so that the material is mixed more evenly. The stirring blade is made of high-strength wear-resistant material, у которого более длительный срок службы.
Rotary Screening Machine
Гранулы, изготовленные с помощью роликового экструзионного гранулятора, имеют различную форму и размер.. Функция просеивающей машины заключается в отсеивании частиц порошка и частиц, форма которых не соответствует стандарту.. The screen of our screening machine is made of stainless steel, что предотвращает коррозию материала экрана. И с ударом по антипригарному сетчатому устройству. The overall structure of the screening machine is made of 150 бесшовные трубки в качестве ножек, 3мм железная пластина как коробка, channel steel as the frame, and 130 thick-walled seamless tubes as the shaft. In terms of material, it is tough and wear-resistant, and has a long service life. The powder screening machine has two discharge ports, one for finished products and one for waste products. The waste products are re-entered by the belt conveyor into the extrusion granulator for granulation. The finished product goes directly to the packaging process.
Belt Conveyor
Belt conveyor is an indispensable equipment for granulation production line. Mainly play the role of transport and connect each link. The belt of our conveyor is 4 layers canvas rubber belt with thickness 10mm. The frame part adopts 10mm international channel steel.
Packing Machine
The sieved particles can enter the final packaging process. Our packaging machines have an integrated design and are compact. Automatic packaging, quantitative weighing. The special design is that it can be fed and has bucket metering. The packing speed is fast and the packing precision is high.Using imported sensors, the measurement accuracy is plus or minus two thousandths.
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