Apa Komponen Utama Granulator Pupuk Organik Tipe Baru?
Struktur granulator pupuk organik baru sebagian besar terdiri dari bagian tubuh, bagian rotor granulasi dan bagian transmisi. Perangkat penggerak terutama mencakup motor dan peredam, yang menyediakan tenaga untuk pengoperasian seluruh mesin. Rotor granulasi adalah kunci dari keseluruhan mesin. Desain granulator gigi memiliki struktur yang kompak dan stabil dalam pengoperasiannya.
Perangkat Mengemudi
Perangkat penggerak granulator gigi terletak di sisi kiri seluruh mesin. Ini terdiri dari motor dan peredam. Fungsi motor sangat penting karena granulator gigi memerlukan energi listrik yang sangat besar untuk menunjangnya selama pengoperasian. Motor kami menggunakan tiga fase yang terkenal secara internasional motor asinkron, yang memiliki keunggulan tenaga yang kuat dan performa lari yang baik. Bagian dalam peredam terbuat dari bahan khusus dan diproduksi dengan proses khusus. Daya dukung tinggi dan operasi stabil.
Bagian Granulasi
Bagian granulasi terutama terdiri dari dua bagian: laras dan rotor.
Rotornya
Rotor adalah bagian terpenting dari granulator gigi pengaduk. Partikel bubuk dapat dibuat menjadi partikel bulat dengan pengoperasian rotor berkecepatan tinggi. Ini terutama terdiri dari tiga bagian: poros, the stirring tooth and the stirring tooth head. The large shaft is made of special material. The stirring teeth are also made of special materials, and you can adjust the length. You can disassemble and replace the stirring tooth head regularly.
Bagian barel
The barrel is the shell we see wrapping the rotor. The barrel includes three parts: feed mixing section, granulation section and polishing section. The barrel is also made of special materials, which are hard and wear resistant.
Bagian Tubuh
The frame is the part that supports the operation of the whole machine. Granulator gigi pengaduk harus ditopang oleh kerangka yang stabil selama pengoperasian.
Bagaimana Cara Kerja Granulator Pupuk Organik Tipe Baru?
Granulator gigi pengaduk adalah sejenis granulasi basah. First, jika bahan Anda memiliki kadar air yang rendah, Anda harus menyemprotkan air ke dalam tong sambil membuat granulasi. Ini akan mempercepat proses granulasi. Saat material memasuki mesin dari port umpan, di bawah aksi kekuatan mekanis, itu dibuat menjadi butiran dengan putaran rotor. Anda dapat mengatur ukuran diameter partikel sesuai dengan kecepatan putaran rotor. Semakin tinggi kecepatan putarannya, semakin kecil partikelnya. Sebelum granulasi, kadar air bahan baku harus antara 20% Dan 40%. Diameter partikel jadi umumnya antara 0,3-5 mm.
Cara Memilih Granulator Pupuk Organik Tipe Baru yang Tepat?
Kami memiliki berbagai model granulator gigi untuk Anda pilih. Model SXJC-600, kapasitas produksi adalah 1-1.5 th, tenaga motor adalah 37kw Model SXJC-800, kapasitas produksi adalah 1.5-2.5 th, tenaga motor adalah 55kw Model SXJC-1000, kapasitas produksi adalah 2-4 th, tenaga motor adalah 75kw Model SXJC-1200, kapasitas produksi adalah 4-6 th, tenaga motor adalah 90kw Model SXJC-1500, kapasitas produksi adalah 6-8 th, tenaga motor adalah 110kw
Apa Desain Unik Granulator Pupuk Organik Baru Kami?
Bahan Tahan Aus berkekuatan tinggi
Untuk memastikan pengoperasian jangka panjang dari granulator gigi pengaduk. Kami menggunakan beberapa material khusus pada beberapa bagian penting. Bahan untuk gigi pengaduk granulator kami adalah mangan baja. Baja ini mampu menahan benturan yang sangat besar, ekstrusi, lecet, dll.. Kepala gigi granulator terbuat dari karbit. Anda dapat membongkar dan menggantinya. Bahan khusus inilah yang membuat banyak pelanggan memilih SX.
Basis Segitiga Padat
In the design of the rack base, we use a triangular support design. Triangles are inherently stable. Strong support is essential for the smooth operation of the granulator in the presence of large rotational forces. And the use of square steel material makes the machine run more smoothly.
Jendela Observasi
There is an observation window in the barrel of the granulator. Di satu sisi, the granulation situation can be observed in time. Di sisi lain, it is convenient for the inspection and maintenance of the machine.
Saluran Masuk dan Keluar
The feeding port is designed on the top of the barrel. It is a square shape. Large diameter, convenient for feeding. The discharge port is designed on the lower side of the barrel. The entire barrel is installed with a certain inclination angle, and the discharge port is on the lower side. The prepared pellets can fall down to the discharge port along the barrel. Do not accumulate in the barrel.
Apa Keunggulan Granulator Pupuk Organik Tipe Baru Dibandingkan Granulator Lainnya?
Kecepatan Granulasi Cepat
Using the high speed rotating mechanical force and the resulting aerodynamic force, the powder materials are continuously mixed in the machine to realize granulation. The whole granulation process takes about 3-5 minutes from feeding to discharging. High granulation efficiency, more suitable for large-scale production. If you want to build an lini produksi pupuk organik, a tooth granulator is the right choice.
Kualitas Granulasi Tinggi
This machine is especially suitable for the granulation of light and fine powder materials. Butiran yang dihasilkan oleh granulator gigi pengaduk tidak memiliki tepi dan sudut, dan tingkat pembentukan satu kali tinggi. Dan kekerasan partikelnya lebih baik dibandingkan dengan granulator cakram dan granulator drum.
Tidak Perlu Pengikat
Memanfaatkan fakta bahwa partikel organik dapat bertatahkan dan tumbuh satu sama lain di bawah kekuatan tertentu, tidak diperlukan pengikat selama granulasi.
Beragam Sumber Material
Granulator pupuk organik tipe baru terutama digunakan untuk granulasi pupuk organik, seperti sapi, ayam, kambing, kotoran babi dan unggas ternak lainnya. Tanaman pertanian, limbah rumah tangga, lumpur, bahan organik untuk pengolahan pangan, residu alkohol, residu rawa, dll..
Hal-Hal yang Dapat Anda Peroleh Saat Membeli Granulator Kami
(1) Sebelum instalasi, pondasi beton perlu dituangkan, dan peralatan harus ditempatkan secara stabil, jika tidak maka akan mempengaruhi granulasi. (2) Before starting the machine, check whether the joints of the machine are loose, and pay special attention to whether the stirring head is loose. (3) The reducer must be lubricated before use. After the first refueling operation for 100 hours, the new oil should be replaced. (4) It is strictly forbidden for iron blocks, stones, wooden sticks and other sundries to enter the machine to prevent damage to the machine. (5) When shutting down, the feeding should be stopped first, and the power should be turned off after the material in the machine is completely discharged. When it is not used for a long time, the materials in the machine must be cleaned to prevent sticking.
Peralatan Lain Apa yang Anda Butuhkan Saat Ingin Membangun Lini Produksi Pupuk Organik Tipe Baru?
Mesin Batching Dinamis
When making compound fertilizer, you should mix a variety of raw materials. The dynamic batching machine is mainly fitting for mixing, batching and feeding of 3-8 kinds of materials. First of all, our dynamic batching machine can choose the number of bins. The most common is the four-bin batching machine. If you want to make compound fertilizer of several elements, you can choose several warehouses. Kedua, you can customize the size of our silo. Again, in terms of material, the contact part between the silo and the material is made of stainless steel. Finally, the dynamic batching machine is automatically controlled by a computer. And a pneumatic door is used to control the quantitative feeding of the main silo. After the material is mixed in the mixing bin, it is automatically sent out by the belt conveyor.
Mixer Horisontal Poros Ganda
Why do you need to add a blender? This is because the material coming out of the batching machine is unevenly distributed. If you granulate directly, the distribution of nutrients in fertilizer granules is uneven. Some elements are abundant, and some are even missing. So the mixer is an indispensable step. Our double shafts horizontal mixer uses a double-shaft design to make the material more evenly mixed. Generally, after the dynamic batching machine, it is transported to the mixing tank by the belt conveyor. Homogeneous agitation is carried out by means of helical blades mounted on double shafts. It is worth mentioning that the spiral blades on the double shafts rotate in opposite directions, so that the material is mixed more evenly. The stirring blade is made of high-strength wear-resistant material, which has a longer service life.
Mesin Pemutaran Putar
The granules made by the roller extrusion granulator have different shapes and sizes. The function of the screening machine is to sieve out the powder particles and the particles whose shape is not up to standard. The screen of our screening machine is made of baja tahan karat, which prevents the material from corroding the screen. And with hitting anti-stick net device. The overall structure of the screening machine is made of 150 seamless tubes as the legs, 3mm iron plate as the box, channel steel as the frame, Dan 130 thick-walled seamless tubes as the shaft. In terms of material, it is tough and wear-resistant, and has a long service life. The powder screening machine has two discharge ports, one for finished products and one for waste products. The waste products are re-entered by the belt conveyor into the extrusion granulator for granulation. The finished product goes directly to the packaging process.
Konveyor Sabuk
Belt conveyor is an indispensable equipment for granulation production line. Mainly play the role of transport and connect each link. The belt of our conveyor is 4 layers canvas rubber belt with thickness 10mm. The frame part adopts 10mm international channel steel.
Mesin Pengepakan
The sieved particles can enter the final packaging process. Our packaging machines have an integrated design and are compact. Automatic packaging, quantitative weighing. The special design is that it can be fed and has bucket metering. The packing speed is fast and the packing precision is high.Using imported sensors, the measurement accuracy is plus or minus two thousandths.
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