Groove Type Compost Turner in Organic Fertilizer Production Line
Do you know how to effectively use the organic manure from your animal farms? Build a trench! What can a trench do? The trenches in compost can use the heat generated by the biological aerobic fermentation to adjust the fermentation temperature, eliminate harmful bacteria and deodorize, so as to achieve the purpose of aerobic composting. So it is necessary for you to build a trench for composting to hand your problems.
Of course, after you set up the trench, it is also necessary to turn your materials to improve the fermentation process of the organic fertilizer. If you don’t want your animal manure to smell and want to dispose of it cleanly. For you, the groove type compost turner, the top one in our equipment, is an ideal choice. The groove making machine is a turning equipment suitable for a trench. You just need to throw all your animal manure into this trench. It sounds like a simple thing, actually the fact is so that.
Groove Type Compost Machine
Model: SXFJC3000
Main Power: 18.5kw
Mobile Power: 1.5kw
Lift Power: 1.1kw
Working Speed:60m/h
Trench Dimensions WxH:3000x 1550mm
Application: Turning the compost on the groove
How does a Groove Type Compost Turner Work?
How does the groove machine work on the trench? Firstly, in the wall of the long trench, there is a track. Then the groove compost turner can walk forward and backward on the trench along the track. At the same time, the turning knife roller of the groove machine rotating at high speed. It will turn the materials in the trench to break and throw them backwards. In the process of turning, the trench machine makes the organic manure fully contact the fermentation material and the air. Not only can increase the oxygen content of the accumulation, but evaporate the excess water and reduces the temperature of the accumulated material.
| Model | Supporting Power(kw) | Working Speed(m/h) | No Load Speed(m/h) | Trench Dimensions WxH(mm) | External Dimensions(mm) | Stirring Tooth Lift Height(mm) |
|---|---|---|---|---|---|---|
| SXFJC3000 | 18.5+1.1+3+1.1 | 60 | 100 | 3000x 1550 | 3670x 2120x 2540 | 800 |
| SXFJC4000 | 18.5+1.1+3+1.1 | 50 | 100 | 4000×1550 | 4670x 2120x 2540 | 800 |
| SXFJC5000 | 18.5+1.1+3+1.1 | 50 | 100 | 5000×1550 | 6670x2120x 2540 | 800 |
How to Use a Compost Trench Turner
Before Trench Composting, What Preparations do you need to do?
First of all, to use the groove type turner, it is necessary to build a trench, one machine with one trench or one machine with multiple trenches. Secondly, you should pile the raw materials such as manure, biogas residue, straw and so on in the trench. Thirdly, you should mix the bio-organic fertilizer fermentation bacteria in the raw material pile, then it is time to use the groove type turner.
When the Turner Starts Working, What do you need to do?
Do not worry! The groove turner for composting uses an electronic control system, which is simple and convenient to operate. It has a remote control, which can be automatic or manual.
When the main engine starts to run, you should turn the rotary button to the “automatic” state to open the walking button, then the trench machine starts to work. Next,under the action of the vertical and horizontal walking mechanisms, the fermented materials turn and displace in the pool, forming a continuous aerobic fermentation process. So it may be easier to operate than you think.
Groove Type Compost Turner
Model: SXFJC4000
Main Power: 18.5kw
Mobile Power: 1.5kw
Lift Power: 1.1kw
Working Speed:50m/h
Trench Dimensions WxH:4000x1550mm
Application: Turning the compost on the groove
Key Groove Type Compost Turner Components
The trench making machine mainly includes five parts: the walking trench body, the walking track, the power taking device, the turning part and the turning device.
The turning part lies in its turning teeth, the material is 16Mn, which is strong and durable. It has certain crushing and mixing functions for materials, which can not only improve the crushing efficiency, but also reduce the production cost. The turning teeth 0.5-1 year should change one time.
The turning device is also called a transfer car, which can use for multiple trenches.
The power taking device has a soft starter, and the impact load is low when starting.
In addition, this machine includes some spare parts such as control panel, groove changing device and electric cable winding wheel. Among them,water spray system, rail and turning teeth are optional spare parts. Don’t underestimate these spare parts, they are also very important in the use of trench machines.
Groove Type Compost Turner Pros
The usefulness of the groove turning machine lies in the automatic control of the whole process, which saves a lot of manpower and material resources. It can use for multiple trenches in one machine, making the scale of fertilizer production more flexible. In addition, the groove type turner has many advantages, such as:
Small investment in equipment: Generally, farmers use a 3-meter trough turner, and the investment in equipment is low.
Easy to operate: just pile the manure into the tank until it decomposes and becomes fertilizer, during which the operator does not need to touch the manure.
Hygienic working conditions: remote control and automatic control cabinet operation, no need for personnel to operate at close range, and the working environment is good.
Stable operation of the equipment: The trough turner in the market for many years, and the technology is mature.
Wide range of output: The processing capacity of the equipment depends on the length and number of trenches, and the processing capacity of the equipment is large.
Wide range of treatment: the equipment can process all kinds of organic materials, excrement, straw, sludge, medicinal residue, biogas residue, etc.
High production value: In addition to digesting its own feces, the equipment can also purchase raw materials for fermentation processing to realize the second sideline.
How to Produce High Quality Fertilizers
First of all, what you need to know before composting is that you cannot pile the pure animal manure directly in the trench for composting. Because the water content of different materials is not the same, when the material enters the trench, the water content of the material should be between 50% and 60%. But if it reaches 70 to 80 percent, it is necessary to add auxiliary materials, so use agricultural waste straws, sawdust, etc. for matching to reduce the water content and increase the organic matter content. Secondly, the best raw material fermentation temperature range is 60-70 degrees. When the raw material temperature is above 70 degrees, you need to start turn material, you can use a thermometer to detect the temperature.
What Kind of Raw Material is Suitable for Trench Composting?
The groove type compost turner has good adaptability to raw materials. You can pile different raw materials into the trench for fermentation. Such as livestock manure from large animal farms, sludge waste from sludge dumps, filter mud from sugar mills, straw and straw from fields, etc. So you don’t worry that your material is not suitable for the groove making machine.
How Long Does Trench Composting Take?
When fermenting in the trench, you should turn once a day until the temperature stops rising and starts to drop. Usually this process need 15-20 days. In the process of biological fermentation, it can prevent the production of harmful and malodorous gases such as hydrogen sulfide and amine gas in the feces. Completely remove the odor in the feces, and make the material emit a soil-like aroma. After 15-20 days of fermentation in the trench, when the temperature no longer rises and drops to 45 degrees, and the water content is below 40%, you can perform the next step.
The Difference between Trench Composting and Window Composting
Trench composting and window composting are two commonly used composting fermentation processes.
Window Composting
Window composting is to spread the materials into strips and stack them in the open air or under scaffolding. What are the characteristics of window composting? The characteristic of window composting is that the materials can be placed closer to the farmland. No special workshop is required, but the processing time is limited. If the open-air method is used, it will be greatly affected by the season. Compared with other composting methods, window composting has a relatively simple process and small capital investment. It is suitable for small farms in rural areas. However, it covers a large area, is not fully decomposed, and causes serious secondary pollution.
Trench Composting
The trench composting is more suitable for large-scale organic fertilizer manufacturers or large-scale animal farms. They have large input and output. So it is suitable for commercial industrialization and large-scale production. The product quality is high, and the environmental pollution is small. In addition, trench composting is less affected by weather and seasons. It can be turned all year round, while window composting is greatly affected by season.
So, if you have a large animal farm or a large organic fertilizer manufacturing plant, build a trench! And the groove type compost turner is the best choice for you. Helping you save manpower and material resources. Teaching you make good use of your organic manure. This is not only a problem of production, but also protects the environment.
You can completely trust our equipment. We constantly integrate advanced accessories at home and abroad, such as Siemens, Schneider, ABB, etc. We also attach great importance to the improvement of equipment quality, constantly develop new products, and have obtained many patent certificates. After more than ten years of development, our customers are all over the world. We have also received many customers visiting from abroad, like India, Uzbekistan, Switzerland, Sri Lanka. And on many holidays, we have big discounts. Compared with other countries, our prices have certain advantages. If you are interested in our groove type compost turner, please contact us to help you solve the problems!
